Electronics enclosure assembly and system integration

Enclosure Assembly & System Integration

From sheet metal to IP67-rated sealed enclosures, PCB mounting, connector integration, custom branding. Complete product housing assembly under one roof.

Enclosure Types We Work With

Most CommonSheet Metal

Cold-rolled steel, stainless steel 304/316, and aluminum sheet. CNC punched, bent, welded, and powder-coated. Ideal for industrial control panels, power supplies, and rack-mount equipment. Thickness from 0.8mm to 3.0mm. Integrated EMI shielding gaskets and grounding points.

Cost-EffectivePlastic / ABS

Injection-molded ABS, polycarbonate, PA66, and PBT enclosures. Custom colors, textures, and flame-retardant grades (UL94 V-0). Suitable for consumer electronics, IoT devices, and indoor instrumentation. Snap-fit and screw-boss mounting options. Custom mold available for volumes above 3,000 units.

High PrecisionDie-Cast Aluminum

A380 and ADC12 aluminum alloy die-casting with CNC post-machining. Superior thermal conductivity and EMI shielding, ideal for LED drivers, RF enclosures, and automotive ECUs. IP67 sealing with custom silicone gaskets. Surface finishing: anodizing, powder coat, or chemical film.

The Integration Process

Fit Check

Verify PCB-enclosure fit

Mounting

Standoffs, brackets, torque

Wiring

Internal harness, connectors

Sealing

IP-rated gaskets installed

Test

Functional + leak test

Label & Ship

Branding, packaging, dispatch

Mechanical Fit & Sealing

Every enclosure goes through a first-article mechanical fit verification before production begins. We check PCB-to-enclosure alignment, connector cutout positioning, standoff height tolerances, and mounting hole registration against your 3D model or mechanical drawing.

For outdoor and industrial applications, we offer IP65/IP67-rated sealing with custom silicone or EPDM gaskets, O-ring compression seals, and cable gland integration. Every sealed unit undergoes a pressure-decay leak test as part of final QC, ensuring your product survives rain, dust, and washdown environments in the field.

Enclosure assembly and mechanical fit verification
Custom enclosure branding and front panel customization

Branding & Customization

Your product needs to look like yours. We apply custom branding during assembly: laser-etched logos and model numbers, silk-screen printed legends on front/rear panels, color-matched enclosure painting, and custom membrane keypad or overlay installation.

Serial number labeling with barcode or QR code is applied per your specification, thermal-transfer printed labels on polyester or polyimide substrate, rated for the operating environment. Regulatory marks (CE, FCC, UL, UKCA) are positioned per your compliance documentation on every unit.

Enclosure Capability Range

Enclosure Sourcing

Custom sheet metal fab, injection molding (tooling management), die-casting, off-the-shelf enclosure modification. Supplier qualification per ISO 9001.

Cutout & Machining

CNC-machined connector cutouts, display windows, ventilation slots, mounting holes. ±0.1mm positional accuracy on machined features.

PCB Mounting Methods

Screw-fastened standoffs (M2.5/M3/M4), snap-in PCB retainers, card-guide rails, adhesive mounting pads, and DIN-rail mounting brackets.

Connector Integration

Panel-mount circular connectors (M5/M8/M12/M23), D-Sub, USB, RJ45/etherCON, SMA/RP-SMA, terminal blocks, and custom bulkhead connectors.

Ingress Protection

IP65 dust-tight and water-jet resistant, IP67 temporary immersion. Silicone/EPDM gaskets, O-ring seals, cable glands, vent plugs. Leak-tested per unit.

Surface Finishing

Powder coating (RAL color match), wet painting, anodizing (clear/black/gold), silk screening, laser marking, UV digital printing on enclosures.

Ready to House Your Electronics?

Send us your enclosure requirements and 3D model. We handle sourcing, assembly, sealing, and branding, one partner, one delivery.