PCBA Assembly

Precision PCB Assembly
9 SMT + 4 DIP Lines

HUAXING operates 9 fully automatic SMT assembly lines equipped with Siemens/ASM and Yamaha placement machines, plus 4 DIP lines with wave and selective soldering. From 01005 micro-components to complex BGA assemblies — all inspected by AOI, X-ray, and flying probe systems.

View All Capabilities
9
SMT Lines
4
DIP Lines
6
AOI Systems
15M+ components
Daily Capacity

SMT Assembly Capabilities

Our 9 SMT lines combine high-speed placement with ultra-fine-pitch accuracy for boards of any complexity. All lines are backed by AOI and SPI for zero-defect manufacturing.

High-Speed Placement

Siemens / ASM SIPLACE and Yamaha YSM series placement machines achieving 80,000+ CPH with ±25μm precision.

Fine-Pitch & Micro-BGA

Capable of placing BGA, QFP, QFN, micro-BGA, and PoP (Package on Package) with 0201 and 01005 chip components.

Solder Paste Printing

Laser-cut and electroformed stencils with automated solder paste inspection (SPI) for consistent paste volume and alignment.

RoHS & Lead-Free Assembly

Full leaded and lead-free (RoHS compliant) assembly capability with precise reflow profiling for all solder paste types.

Flexible Production

Mix of high-volume (Siemens/ASM) and flexible (Yamaha) lines enables rapid changeover and quick-turn prototyping.

Reflow Soldering

10-zone reflow ovens with nitrogen atmosphere capability for optimized thermal profiles on complex assemblies.

DIP & Through-Hole Assembly

4 dedicated DIP assembly lines handle all through-hole and mixed-technology requirements with wave soldering, selective soldering, and press-fit capabilities.

Wave Soldering

Lead-free and leaded wave soldering with flux spray and preheating for optimal through-hole joint quality.

Selective Soldering

Programmable selective soldering for mixed-technology boards requiring precise solder application to specific through-hole components.

Hand Soldering

Skilled hand soldering for rework, prototypes, and components unsuitable for automated processes.

Press-Fit Assembly

Automated and manual press-fit insertion for connectors and compliant-pin components.

Component Types We Assemble

BGA
QFP
QFN
micro-BGA
PoP (Package on Package)
0201
01005
CSP
DFN
SOT
SOIC
PLCC
Connectors
Transformers
Headers
Potentiometers

Inspection & Quality Control

Every board is inspected at multiple stages. Our quality system ensures defects are caught early and every shipment meets your specifications.

AOI (Automated Optical Inspection)

6 AOI systems inspect solder joints, component presence, polarity, and alignment at production speed across all SMT and DIP lines.

100% inline inspection — every board, every joint

X-Ray Inspection

Digital X-ray for hidden solder joints under BGA, QFN, and other bottom-terminated components. Detects voids, bridges, and insufficient solder.

BGA void analysis & micro-joint inspection

Flying Probe Testing

Fixtureless electrical testing for opens, shorts, and component values. Ideal for prototypes and medium-volume runs without custom test fixtures.

No tooling cost — rapid program generation

ICT & Functional Testing

Custom fixture-based in-circuit testing and functional test solutions for volume production with full traceability and test reports.

Comprehensive test coverage & data logging

Assembly Process Flow

From solder paste printing to final inspection — every board follows a standardized, controlled process to ensure repeatable quality.

01

Solder Paste Printing

Laser-cut stencil applied to bare PCB with precise paste volume controlled by SPI inspection.

02

Pick & Place

Components placed by Siemens/ASM or Yamaha machines at up to 80,000 CPH with vision alignment.

03

Reflow Soldering

10-zone convection reflow with nitrogen atmosphere and real-time temperature profiling.

04

AOI Inspection

Automated optical inspection catches placement, polarity, and soldering defects immediately after reflow.

05

DIP / Through-Hole

Wave or selective soldering for through-hole components, followed by visual inspection.

06

Final Inspection

X-ray, flying probe, or ICT testing depending on board complexity and customer requirements.

Special & Value-Added Services

Beyond standard assembly, we offer a comprehensive suite of value-added services to reduce your supply chain complexity and accelerate time-to-market.

Conformal Coating

Acrylic, silicone, urethane, and parylene conformal coating for protection against moisture, dust, chemicals, and extreme temperatures. Selective coating available.

Potting & Encapsulation

Epoxy and polyurethane potting for high-voltage, vibration-prone, or harsh-environment assemblies. Full or selective encapsulation options.

Ultrasonic & DI Water Cleaning

Removes flux residues and contaminants using ultrasonic baths and deionized water rinse for high-reliability and medical-grade assemblies.

Box Build & Full Turnkey Assembly

End-to-end assembly from bare PCB and BOM procurement through SMT, DIP, testing, conformal coating, and final box build integration.

BOM Procurement & Management

Full turnkey procurement with component sourcing, obsolescence management, and kitting. Over 5,000 verified supplier relationships.

Engineering Support & DFM

Design for Manufacturing (DFM) review, panelization optimization, stencil design, and test strategy consultation before production begins.

Assembly Line Overview

Our 9 SMT lines combine high-speed Siemens/ASM placement with flexible Yamaha lines, enabling rapid changeover between prototypes and volume production. Each line is equipped with inline 3D SPI, AOI, and real-time process monitoring.

High-Speed Lines
ASM SIPLACE X4iS, 80,000 CPH
4
Flexible Lines
Yamaha YSM20R, 72,000 CPH
5
AOI Systems
Omron VT-RNS, SAKI BF-18D
6
X-Ray Systems
Nordson DAGE XD7600NT
2

Ready to Start Your Assembly Project?

Upload your Gerber files and BOM for a quick-turn quote. Our engineering team reviews every project before production to ensure manufacturability and optimal pricing.

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